🛠 PVC pipe (¾-inch or 1-inch, depending on knife tang size)
🔥 Heat gun or blowtorch
🔪 Knife tang (blade without a handle)
🧤 Heat-resistant gloves (for safety)
🗜 Clamps or pliers
🛢 Sandpaper or file (for smoothing edges)
🎨 Paint or grip tape (optional for finishing touches)
Step-by-Step Guide to Making a PVC Knife Handle
📌 1. Measure & Cut the PVC Pipe
- Cut a section of PVC pipe about 6 inches long (adjust based on knife size).
- Ensure the diameter is wide enough to fit over the knife tang.
📌 2. Heat the PVC Pipe 🔥
- Use a heat gun or blowtorch to soften the PVC.
- Rotate the pipe evenly to avoid burning or melting holes.
📌 3. Insert & Shape the Handle
- Once the PVC is soft and pliable, quickly slide the knife tang inside.
- Use gloved hands or clamps to mold the PVC tightly around the tang for a secure fit.
- Press the PVC into a comfortable ergonomic shape while it’s still warm.
📌 4. Cool & Harden
- Once shaped, run the handle under cold water to solidify it quickly.
- Check for a tight grip on the tang—it should be firm and not move.
📌 5. Sand & Customize
- Use sandpaper or a file to smooth rough edges.
- (Optional) Add paint, grip tape, or a textured surface for extra grip.
📌 6. Secure the Handle (Optional)
- For extra durability, drill small securing holes and add pins or epoxy glue.
